Q. Should I let the resin
cure between lay-ups?
A. No, you want the resin
to stay wet however many layers of glass you put. If you let it cure in between
you'll need to sand, or scuff the cured layer with 36 grit paper to get good
bonding. You can use peel ply and after removing the peel ply following the
cured laminate you can get a good bond. Some suggest sanding this also just to
be on the safe side. There are some non-blushing epoxies that are advertised as
bonding well after curing however.
Q. What's the difference in
the Volan finish and the Silane finish?
A. Volan is a finish that
is based on Chrome, which imparts a greenish tint, and the Silanes are based on
Silicone that is generally clearer. Volan is good for any resin with there
being many different types of Silanes for various resins. Most of the cloth
with Silane finishes that we sell is for epoxy resins with some being for any
resin and a few just for the esters - poly and vinyl.
Q. What is a heat cleaned
finish?
A. When cloth is woven the
yarn has an oily starch type substance that allows it to slip during the weaving
do there is less breakage of the yarn. This is the loom or greige state. The
cloth in this state will have a slippery feel and a distinct smell. Before
adding other finishes such as Volan or Silane this starch is removed through
heat cleaning. Heat cleaned fabric is also used with various substrates in tape
and film industries and for silicone laminates. Heat cleaned fabric is not
suitable for use with epoxy or polyester resins.
Q. What is meant by
unidirectional fiberglass cloth?
A. The unidirectional fiberglass fabrics we sell are
7721 and 1543 with some others from time to time. These fabrics have most of
the fiberglass in the warp direction, which is long ways down the roll. The
fill direction is side to side. The 6 oz 7721 would work well in structures
where you could vary the orientation of the fiber direction such as 30 degrees
to the centerline each way. One drawback of the 7721 and one reason it's priced
so low is that the acrylic edge needs to be removed before becoming part of the
cured laminate. The advantage is that it does keep from having the strays on
the edge common with some of the other unidirectional fabrics.
Q. What is the count of the
fabric?
A. The count information we
provide is the number of threads of the fabric per inch in the warp and fill.
Warp is lengthwise down the roll and fill is side to side.
Q. If a cloth is a plain
weave does that mean it is soft?
A. No. A fabric can be a
plain weave and soft, or open, like style 7533. It can be a tight weave like
style 7628, which is still a plain weave. You can get an idea of the softness
of the fabric by the count, which is generally given as ends per inch.
Q. If I'm going to lay up
fiberglass over a wooden boat should I put the cloth on the boat then soak the
resin through the cloth?
A. No. The best way to
ensure a good laminate is to soak the wood with the resin then place the cloth
on. Get the fabric placed well before the final squeeging and wet-out to avoid
wrinkles. It's good to have the cloth ready to put down as soon as the wood is
wet out such as having a rack with a roller on one end so you can pull the cloth
out and over the boat or whatever structure you're laminating and let the cloth
drape over it. Pull the sides and ends of the cloth to get the fibers oriented
as straight as you can. Put everything in place then put more resin on.
Q. What is a satin weave?
A. Satin weaves which
include styles like 120, which is a 4 harness satin, has a fill yarn going over
3 warp yarn then under one and over three and so on with the one above doing the
same thing except off one. The other satin weaves are similar like style 7781
being an 8 harness satin weave has a fill yarn going over 7 fill yarn then under
and over another 7 and so on. Satin weaves are predominately used in the
aerospace industry for their reduced kink stress and a much better glass to
resin ratio in cured composites. We have used satin weaves in open layups
though satin weaves are generally vacuum bagged in the aerospace industry. The
drawback of using satin weaves in open layups is they are harder to remove
trapped air. The advantage is more flexibility and less pinholes that would be
found in more open weaves.
Q. Why are some cloth of
the same style stiff and some soft?
A. The finish on a fabric
can make it soft or stiff. Silanes are generally stiffer and Volan is generally
softer. Unfinished cloth, also known as in the greige (gray), is very
stiff. It is still in the loom state and has no finish. Call us and ask us about your particular application and we can help
you get the best cloth and finish for your purposes.
Q. Which styles of cloth are the easiest to wet out?
A. 7725, 7500, 7781 are the best styles of cloth to wet out; however, this is
not the only styles that can be wet out and manipulated easily. These are the
top choices at this time.
Q: What is Epoxy resin?
A:
Q: What is Polyester Resin?
A: Polyester resins are unsaturated resins formed by the reaction of dibasic
organic acids and polyhydric alcohols. Polyester resins are used in sheet
moulding compound, bulk moulding compound and the toner of laser printers, and
other applications.
Q: What type of finishes are used for surfboard cloth
A: S912, A218, F81, 627, SS Clear, and others.
Q: How soon can I expect my order?
A: We generally ship the same day. We ship via UPS
ground.